Capabilities
GREAT Products provides simple and complex metal components for our customers by utilizing a variety of different forming processes and using various material compositions. This enables GREAT Products to provide exactly what our customers need.
Processing Materials
Metal Stamping
Design, Develop and Manufacture parts using stamping presses that can run at high speeds, produce thousands of parts per hour while holding very tight tolerances, and form extremely complex shapes. Multiple manufacturing locations availble.
Highlights
High-speed stampings - up to 200 strokes per mimnute
Press sizes from 60 ton to 800 ton
Material thicknesses ranging from .008 to .312 inches
Bed-size up to 60" wide by 168" long
Reel-to-Reel Stampings
In-die tapping
Provider of Cosmetic and Class-1 Stampings
Machining and Cold-Heading
We provide specialty machined components, screws, fasteners and other parts by using a variety of methods including Swiss Machining Centers, Screw Machines, Grinding processes, CNC Lathing and Milling.
Highlights
Low-Volume to High-Volume - 50 pieces to millions of pieces per year
Screw Machines - 1/2" to 3 1/2" capacity
Davenport Machines - Up to 3/4" capacity
Swiss-style CNC - Citizen, Tsugami, and Star machines
Vertical Machining Centers - Brother, Haas, Harding, Hurco
Cold-formed Products - Screws, Rivets, bushings, double-end studs, ball studs, etc...
Roll-Forming
Custom design and manufacturing of roll formed parts in simple to complex shapes. Parts can be formed in a wide range of ferrous and non-ferrous metals, to include pre-coated materials, decorative stainless, aluminum and galvanized. Value added operations include pre and post punching/notching, bending, secondary stamping, in-line welding, and in- line assembly.
Highlights
Roll-form equipment lines from 1 1/2" to 3 1/2"
Material up to 30 inches wide and 4 inches deep
Material Lengths up to 45 feet
Reduced Tooling Investment vs Stampings
Very efficient material usage with less scrap
Slide Forming & CNC Wire Forming
Create small intricate parts including springs, clips, brackets, wire-forms and other products using multi-slide, CNC Wire-forming and other machines.
Highlights
From small prototype runs to large production volumes in the millions
Short Lead Times
In-house tooling capabilities
Intricate Designs
Fabrication
Create complex shapes using high speed, precision lasers and water-jet cutting. Utilize CNC forming and press brake capabilities that can provide a variety of shapes with lower investment in tooling. Provide welding, tube bending, and aluminum extrusion among other capabilities.
Highlights
Lasers ranging from 1,000 to 10,000 watts
Laser bed sizes up to 6 foot by 12 foot with auto-load and unload
Forming presses from 40 ton to 250 ton with up to a 14 foot long bed
In-house deburring
Various welding capabilities including resistance, MIG, TIG, and robotic
Other processes include stud welding, PEM setting, and spin-riveting.
Light-Assembly
Perform various assembling capabilities including welding, taping, and kitting of parts among other operations.
Highlights
Volumes from prototype runs to large production volumes in the millions
Both manual and automated assembly processes.
Assist in design engineering for assembly processing.
Secondary Processes
Provide a variety of secondary processes including welding, painting, heat-treating, plating, specialty coatings, etc..
Highlights
Volumes from prototype runs to large production volumes in the millions
Powder Coating
Zinc Plating, Zinc-Nickel, Dacromet, and other various coatings as needed
Heat-treating
Nylon Patch Application